How to Wrap Pork Butt: In Aluminum Foil or In a Pan (with Pictures!)

Last Updated:
May 30, 2024

If you’re using an aluminum pan, click here to jump to my method.

If you’re just using foil and no pan, follow the steps below.

1. If you’re using the big sheets of heavy duty aluminum foil, simply lay out two layers of aluminum foil.

I only had regular aluminum foil.

To compensate, I used two layers of an arms-length of aluminum foil (4 sheets total), and overlapped them in the middle.

Spritz the foil with water or beer, ACV, juice, etc.

aluminum foil sheets for wrapping pork butt
4 Sheets of Aluminum Foil, Overlapped in the Center

Regular foil is cheap and has a tendency to tear – the extra layer is there in case this happens.

2. Place the pork butt at the top of the aluminum foil leaving around 8-12″ of foil above the pork butt.

That looks like this:

pork butt at the top of aluminum foil

3. Roll the layered sides over the top of the pork butt

Tuck the foil under the pork butt, creating a tight seal.

roll foil over the top of pork butt

4. Fold the sides of the foil inwards, over the pork butt

Then crease the edges of the foil all the way to the bottom of the sheets.

pork butt fold sides and crease edges

5. Roll the rest of the aluminum foil over the top of itself.

rolling pork butt

If there’s a “tail” of excessive amount of aluminum foil, fold this on top of itself, creating a pillow to roll the pork butt onto.

folding the remaining foil

Ensure all my sides are even and check for any signs of leaks.

pork butt wrapped in aluminum foil

If you detect a leak – don’t fret – simply restart the above process.

You’re not in a huge rush here. If you have to unwrap and wrap again, it’s not a huge deal.

7. Put the wrapped pork butt back on your smoker or in your oven.

Dylan’s Aluminum Pan Method

What you’ll need to wrap with an Aluminum pan (Dylan’s way):

  • Aluminum Pans
  • Butcher Paper
  • Aluminum Foil
  • Oven Safe Cooling Racks
  • Liquid (Water, Apple Juice, etc.)

1. To start, fill an aluminum pan with enough liquid to cover the bottom of the pan.

Then put your oven safe cooling rack in the center.

aluminum pan with water and oven safe cooling rack

To comment on the oven safe cooling rack:

The reason I like to use an oven safe cooling rack is because I personally find that the bark tends to turn soggier when it sits in its own juices and honestly the meat just tastes worse.

2. Place the pork but on top of the cooling rack:

pork butt elevated in aluminum pan

3. Loosely cover the pork butt with butcher paper.

pork butt loosely covered in butcher paper

The reason for the butcher paper is because aluminum foil tends to “eat” the bark when wrapped with aluminum foil directly – that’s my experience.

Just to prove this, here’s the butcher paper above after wrapping the pork butt above for 2 hours:

aluminum foil eating butcher paper

4. Lastly, cover the aluminum pan with aluminum foil and ensure there are no leaks.

aluminum pan covered with aluminum foil

You then can place this aluminum pan back in your smoker or oven.

dylan bio profile picture
Dylan Clay
Dylan Clay is a pitmaster based in New Hampshire, with over 17 years of experience in grilling, smoking, and dehydrating meat. Throughout this time, he has worked with nearly every cut of meat. In 2019, he launched the Barbecue FAQ website to share his extensive knowledge about all things meat, aiming to assist others in making better barbecue at home.

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