RecipesLearn

Smoked Pulled Pork Recipe on the Weber Kettle

If you're brand new to smoking meat - start with pork butt. You can test rubs, smoke until fall apart tender and make a lot of food for cheap.
dylan clay profile picture
By Dylan Clay
December 4, 2024
pulled pork on the weber kettle

Take Pork Butt Out of Packaging and Pat Dry with Paper Towel

You can do stuff like score the fat cap, remove the false fat cap, trim, debone, etc. It’s up to you.

Truly though, you can safely take out of the package and smoke as is.

Pulled Pork Dry Rub

This recipe uses a “Honey Mustard Rub” from The Nutmeg Spice co. OR you can use your favorite rub.

Here’s a super basic rub recipe you can make:

  • 1/4 cup paprika
  • 1.5 tbsp Diamond crystal kosher salt
  • 3 tbsp Turbinado sugar (sugar in the raw)
  • 1 tbsp coarse ground black pepper
  • 2 tsp chili powder
  • 1 tbsp granulated garlic
  • 1/2 tbsp granulated onion
  • 1 tsp cayenne

Regardless of what you use, apply liberally to all sides of the meat – it’s a huge muscle and you’d be hard pressed to over-season it.

Also no binders like Mustard are necessary; Just apply the rub to the meat.

Get Your Weber Kettle to 225-250F.

If you’re brand new: Here’s a few different methods to smoke meat in a Kettle grill.

Once at temperature put meat on the grill indirect, fat side up.

Add a few chunks of your favorite hardwood every hour, I used peach.

weber kettle setup for pork butt

If you’re a fan of probes, now would be the time to probe the thickest part of the meat.

If you’re using a water pan, refill every hour or so.

Smoke the Meat Until the Bark is Set (5-6 Hours) Roughly 170F Internal

Below is after 5 hours of smoking and 170F internal.

pork butt after 5 hours and 14 minutes

Wrap the Pork Butt

If you’ve never wrapped in foil, here’s a step-by-step guide.

If you’ve never wrapped in paper, here’s another guide.

I like to put the pork butt in an aluminum pan, elevated with a cooling rack.

This way it isn’t sitting in the liquid but it’s still trapping humidity. The liquid you can use whatever you’d like – I used water.

pork butt elevated in aluminum pan

Then cover with butcher paper so that when you wrap with foil, the foil doesn’t eat the bark.

Then cover everything with foil and put into your smoker or oven set to 250F.

Smoke Wrapped Until the Meat is Tender OR Until Near Tender

There’s 2 options:

  1. Smoke till tenderness (at around ~195F – 205F) and then rest for 2 hours down to around 150-160F; Then pull the pork.
  2. Smoke the meat till around 190F, then hot hold overnight at 175F in an oven or electric smoker; Then pull the next day when it’s time to eat.

Basically 1 is done the same day and 2 is done for the next.

Pull the Meat, Add Sauce, Rubs, etc.

When you’re pulling, remove any large pieces of un-rendered fat, gristle, and anything you wouldn’t want to eat.

You can finish with:

Top with some slaw, some dill pickles, or pickled red onions.

I personally quite like pickled jalapenos.

Pulled Pork on the Weber Kettle

Pulled pork made from a Boneless Pork Butt
Prep Time5 minutes
Active Time8 hours 16 minutes
Resting Time1 hour 26 minutes
Total Time9 hours 47 minutes

Ingredients

  • 4.12 lb Boneless Pork Butt
  • Your Favorite Pork Butt Rub OR the below

Pork Butt Rub

  • 1/4 cup paprika
  • 1.5 tbsp Diamond crystal kosher salt
  • 3 tbsp Turbinado sugar sugar in the raw
  • 1 tbsp coarse ground black pepper
  • 2 tsp chili powder
  • 1 tbsp granulated garlic
  • 1/2 tbsp granulated onion
  • 1 tsp cayenne

Instructions

Seasoning Pork Butt

  • Take pork butt out of the packaging and pat dry with a paper towel.
  • Either use my dry rub or your favorite pork butt dry rub and add it to a large mixing bowl.
    1/4 cup paprika, 1.5 tbsp Diamond crystal kosher salt, 3 tbsp Turbinado sugar, 1 tbsp coarse ground black pepper, 2 tsp chili powder, 1 tbsp granulated garlic, 1/2 tbsp granulated onion
  • You can also be quite liberal here as it's super hard to over-season a cut this big.

Get Your Smoker to 225-250F

  • Once your smoker is at 225F, put your pork butt on the smoker, fat side up, and add a piece of hardwood.
    For pork butt, I prefer peach so I used that.
  • Every hour or so, add a new chunk of wood.

Wrapping the Pork Butt

  • Wrap the meat once the bark is set and it's smoked for 5-6 hours. The internal temperature should be around 170F.
  • To an aluminum pan, add an oven safe cooling rack with enough liquid to reach the bottom of the rack.
    Then put your pork butt on top.
    Cover the pork butt with a sheet of butcher paper.
    Wrap the pan with aluminum foil.
  • If you don't want to wrap like me, wrap with foil and/or butcher paper.
  • Return the wrapped pork butt to your smoker or oven set to 250F.

Waiting for Tenderness

  • I smoked this pork butt until probe tenderness, this happened at 195F.
    If you're eating this the next day, smoke until 190F and then drop the temperature of your oven or smoker to 175F and hold overnight.

Rest the Meat for 2 hours

  • Then pull the pork.
    You can finish with a vinegar-based finishing sauce, a mustard-bbq sauce, or your favorite BBQ sauce.
    Top with some coleslaw, pickled red onions or jalapenos or some dill pickles.

4 comments

  • Sarah Hook

    5 stars
    Ridiculously helpful guide Dylan. Basically any question I had internally was answered somewhere in your guide throughout my smoking process.

  • Andrew Tunbridge

    Thank you. For me, your guides are easily the best I can find anywhere. Fantastically helpful!

    • A
      Dylan Clay

      Hey Andrew, I really appreciate your comment. I try to make all my recipes/articles approachable for all experience levels and I’m glad to see my efforts don’t go unnoticed.

      -Dylan

Recipe Rating




Want Similar Recipes in Your Inbox?

No spam, just recipes you and your family will like.

  • Smoked, Grilled, and Dehydrated Meats
  • Food trends explained
  • Meal recommendations
  • Q&A from expert home cooks